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Machine Overview
The pump toothpaste production line is tailored for large-scale mass production needs in the daily chemical and oral care industries, seamlessly integrating the entire workflow from empty tube feeding to case packing and palletizing into a single system. Featuring a compact layout and robust performance, the line delivers stable, fully automated, and continuous production.
Product details
Explore This Production Line
Overview
The pump toothpaste production line is tailored for large-scale mass production needs in the daily chemical and oral care industries, seamlessly integrating the entire workflow from empty tube feeding to case packing and palletizing into a single system. Featuring a compact layout and robust performance, the line delivers stable, fully automated, and continuous production.
The equipment offers exceptional flexibility and adjustability, perfectly accommodating pump tubes with a diameter of φ39–40 mm and a length of 142–176 mm. It is widely compatible with various tube materials and diverse paste formulations, effortlessly meeting high-end dual-color filling and other demanding process requirements.
The entire line implements centralized intelligent control, with rated capacity stably maintained at 100 pcs/min. The system is equipped with a dual precise weighing mechanism for single units and whole cases, and integrates 360-degree high-definition vision inspection to effectively ensure sealing film quality and product qualification rates. While significantly reducing manual labor dependency, it comprehensively enhances the yield rate and overall packaging appearance of the final products.
Production Process
- Pump tube feeding
- Plug sorting and feeding
- Pump tube filling and plugging
- Pump tube weighing
- Tube labeling
- Cap labeling
- Heat shrinking
- 360° vision inspection
- SRP boxing
- Case packing
- Laser coding
- Outer-carton weighing
- Automatic palletizing
Technical Specifications
| Rated line capacity | 100 pcs/min |
|---|---|
| Compatible pump tube diameter | φ39–40 mm |
| Compatible pump tube length | 142–176 mm |
| Filling options | Dual-color filling |
Note: JND and Guala are two pump-tube suppliers. The Guala pump cap is equipped with an outer positioning ring. Our machine is compatible with both, simply change molds for production switch.
| Parameter | JND format 1 | JND format 2 | Guala format |
|---|---|---|---|
| Pump tube supplier | JND | JND | Guala |
| Filling volume | 100ml | 75ml | 100ml |
| Tube height | 176mm | 142mm | 175mm |
| Tube diameter | φ40mm | φ40mm | φ39mm |
| Base diameter | φ48mm | φ48mm | φ46mm |
Line Components
The equipment covers a full range of automated operational processes, including automatic tube sorting, automatic plug sorting, automatic feeding, tube interior dust cleaning, foreign matter detection, dual-color filling, plug dropping and pressing, defective product rejection, and finished product output, achieving an integrated production process from pump tube arrangement to the output of qualified products. The parts in contact with materials are made of 316L stainless steel, ensuring cleanliness, hygiene, and full compliance with GMP requirements. Additionally, it is equipped with a laminar flow hood, and its safety control circuit complies with the PLD safety level.
| Production Speed | 100-120pcs/min |
|---|---|
| Filling Volume Range | 45g-215g |
| Compatible pump tube range | Diameter: 39–40 mm, Length: 142–176 mm |
| Filling Weight Accuracy | ±0.4g |
| Power Supply | 380V, 3-Phase, 15 kW |
The checkweigher can operate online at high speeds and is equipped with front and rear clamping mechanisms. Its special structural design ensures precision and stability during high-speed inspection, automatically rejects defective products, and seamlessly integrates with the production line to guarantee product quality. It is suitable for product inspection of bottled, canned, or cylindrical items across various industries such as pharmaceuticals, food, beverages, daily chemicals, and injection molding.
The equipment is manufactured using 304 stainless steel, and its safety control circuit complies with the PLD safety level.
| Weighing range | 0-500g |
|---|---|
| Minimum scale division | ±0.1g |
| Detection speed | 200 pcs/min |
| Power Supply | 220V, Single-Phase, 0.75 kW |
The hot melt glue labeling machine is a fully automatic, high-precision, continuous labeling equipment suitable for multiple industries such as food and beverage, daily chemicals, and pharmaceuticals. It adopts a multi-station integrated structure, incorporating fully automated processes for automatic bottle separation, automatic labeling, automatic coding, and finished product discharge. Relying on a PLC and servo drive system, it effectively prevents issues such as label skewing, bubbling, and label shedding.
The equipment is manufactured using 304 stainless steel, and its safety control circuit complies with the PLD safety level.
| Labeling Speed | 150 pcs/min |
|---|---|
| Labeling Accuracy | ±1.5mm |
| Compatible pump tube range | Diameter: 39–40 mm Length: 142 mm–176 mm |
| Power Supply | 380V, Three-Phase, 25 kW |
The self-adhesive labeling machine features a rotary high-speed labeling design with multi-angle adjustment capabilities, ensuring precise and stable label feeding without breaking. Equipped with a stepless variable speed system, it can automatically match the production line speed. It utilizes a screwless starwheel bottle-infeed mechanism to prevent scratching, allows for quick format changeovers, and delivers high production efficiency.
The equipment is manufactured using 304 stainless steel. Its safety control circuit complies with the PLD safety level.
| Labeling Speed | 150 pcs/min |
|---|---|
| Labeling Accuracy | ±1mm |
| Compatible pump tube range | Diameter: 39–40 mm Length: 142 mm–176 mm |
| Power Supply | 380V, Three-Phase, 15 kW |
The heat shrink sealing and cutting machine features fully automated operations including automatic film feeding, precise sealing and cutting, constant-temperature shrinking, and cooling and shaping. Its seals and cuts are clean, firm, burr-free, and non-stick to the film, while the heat-shrink molding is tight, aesthetically pleasing, and uniformly fitted. With stable operation, flexible speed adjustment, and high packaging speed, it is suitable for continuous batch production on assembly lines.
The equipment is manufactured using 304 stainless steel, and its safety control circuit complies with the PLD safety level.
| Production Speed | 120packs/min |
|---|---|
| Film sealing accuracy | Through photoelectric eye recognition (photoelectric sensor size: length≥3mm, width ≥5mm), the labeling accuracy has an upper and lower deviation of±1mm. |
| Film sealing product size range | Length: 60–260 mm Width: 60–190 mm Height: 35–95 mm |
| Reject rate | ≤2% |
| AU (Absorbance Units) | ≥90% |
| Power Supply | 380V, Three-Phase, 10 kW; Heat Shrink Tunnel: 38.5 kW |
The equipment utilizes industrial cameras to capture 360-degree comprehensive images of the top, bottom, front, back, left, and right sides of packaging containers. It employs deep learning AI software to detect and identify appearance defects on the containers and reject defective products. It is capable of detecting cracks and damages in the packaging film, and automatically rejects substandard film products.
The equipment is manufactured using 304 stainless steel. Its safety control circuit complies with the PLD safety level.
| Rated Capacity | 150pcs/min |
|---|---|
| Wrinkle Detection Requirement | Detection area shall be larger than 5×2 mm, with obvious steps on the wrinkle |
| Damage Detection Requirement | Detection area larger than 5×2 mm for damage |
| Power Supply | 380V, Three-Phase, 5.5 kW |
The cartoning machine process flow covers full-process automated operations including conveying, automatic box picking, robotic gripping, cartoning, and box sealing. It adopts single-sheet cardboard forming technology, enabling multi-piece integration into a single box.
The equipment is manufactured using 304 stainless steel. Its safety control circuit complies with the PLD safety level.
| Production Speed | 20 cartons/min(6 pcs/box) |
|---|---|
| Product Qualification Rate | ≥99% |
| Air Consumption | 450L/min |
The case packer process flow covers full-process automated operations including product conveying, carton forming (case erection), packing, case sealing, and inversion. It is adaptable to 4×1 and 8×1 packing arrangements.
The equipment is manufactured using 304 stainless steel. Its safety control circuit complies with the PLD safety level.
| Production Speed | Max 5 cases/min (4×1 arrangement) |
|---|---|
| Product Qualification Rate | ≥99% |
| Machine Dimensions | 1882mm×1160mm×1810mm |
The case weighing machine adopts an innovative multi-support scale platform structural design, effectively breaking through the application limitations of traditional single-sensor weight inspection equipment in heavy-load detection, achieving high-precision and high-stability online weight inspection. Specially designed for large packaging, full cases, and heavy-duty products, it can complete automatic weighing, weight judgment, and automatic sorting in continuous production environments, helping enterprises improve quality control levels and optimize production processes.
The equipment is manufactured using 304 stainless steel. Its safety control circuit complies with the PLD safety level.
| Weighing range | 25kg |
|---|---|
| Minimum scale division | 0.001kg |
| Detection accuracy | ±10g |
| Detection speed | ≤30 cases/min |
The palletizing robot features a high payload and a long arm reach, making it widely applicable for scenarios such as palletizing and material handling. It offers strong product performance, safety protection, response speed, and anti-interference capability.
Aluminum alloy is used as the primary material. The safety control circuit complies with the PLD safety level.
Contact us
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Wenzhou Headquarters — Production Base
No. 29 Shenwan Road, Light Industry Industrial Park, Lucheng District, Wenzhou, Zhejiang, China.
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24-hour response for spare parts & engineering
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Tell us your tube size, filling volume and target speed — our engineers reply within 24 hours.